Electric Switches
THE HUMBLE SWITCH
The variety of electrical switches is mind boggling. The light
switch on your wall is a very minor cousin in a very large
family.
All switches are binary transducers: either open, with almost
infinite impedance, or closed, with almost zero impedance. With
the spread of computer technology it is popular to mark them 1
and 0.
Some switches use conductors which touch under pressure for 1
and separate for 0. Others use a wide variety of solid state
sensors.
OPERATORS FOR CONDUCTOR-TOUCHING SWITCHES INCLUDE:
- Human hands,
- Mechanisms (e.g., machine tools),
- Conditions (e.g., pressure, temperature),
- Electromagnets (e.g., relays, motor starters),
- Magnetic fields (e.g. moving magnets on mechanisms),
- Compressed air (power to operate large switches),
- Hydraulics (for large circuit breaker switches).
TOUCHING CONDUCTORS ARE MADE OF:
- Base metals such as phosphor bronze,
- Semi-precious alloys containing silver,
- Noble metals including gold and platinum,
- Mercury,
- Graphite.
CONDUCTOR CHOICE IS BASED ON:
- Available touching force,
- Required life cycles,
- Arc resistance (during separation.)
TOUCHING ENVIRONMENTS INCLUDE:
- Air,
- Oil,
- Vacuum,
- Inert gas.
WIPE
Sliding during the touching motion is sometimes provided to clean
the
surfaces. ("wiping contacts.")
ARC EXTINCTION:
- RC circuits to limit peak voltage,
- Magnetic arc lengthening and division,
- Oil cross blast,
- Gas cross blast,
- Ablation product cross blast.
SOLID STATE PROXIMITY SWITCHES WITH MECHANICAL MOTION
INPUT:
- Inductive,
- Capacitive,
- Acoustic,
- Hall effect,
- Computer touch screens (several effects are used.)
PACKAGED SWITCHES WITHOUT OPERATORS
- "Micro-switches" for mechanical actuation
- Reed switches for magnetic field actuation
MULTIPLE POSITION SWITCHES
- The control panels of almost all electronic instruments carry
a
variety of multiple position switches, either rotary or
mechanically coupled push-buttons,
- Automobile distributor,
- Commutator (The commutator of a DC generator is a multiple
position
switch which converts armature AC to output DC. The commutator of
a DC
motor is a multiple position switch which inverts input DC to
armature AC.)
RANGE OF SWITCHING LOADS
Switch loads vary from dry circuits with micro-amperes at
micro-volts to
utility circuit breakers interrupting millions of amperes at
hundreds of
thousands of volts.
SOLID STATE SWITCHES WITH ELECTRICAL INPUT, (NOT
ELECTRO-MECHANICAL)
- Vacuum tube,
- Thyratron,
- Transistor,
- Thyristor.
For a full treatment, please see my book:
"Understanding Electro-Mechanical Engineering" published by IEEE
Press. It is included by McGraw-Hill in their Electronic
Engineers' Book Club. Click here.
My other books are:
"Designing Cost-Efficient Mechanisms" published by SAE Press.
This is the
book which introduced and explains Minimum Constraint Design. Click here.
"Real-World Engineering" Published by IEEE Press. How to be a
successful
engineer. Click
here.
Questions? Telephone me at 619-224-3494 or e-mail
ljkamm@ljkamm.com. No
charge!
Lawrence Kamm
Consulting
electro-mechanical engineering.
Resume.
e-mail:ljkamm@ljkamm.com
619-224-3494 phone
619-224-3495 fax